Rocker ArmInside Diame- ter 12. Valve Stem Outside Diam- eter intake exhaust 4. Remove the timing inspection plug; then remove the four tappet covers for more detailed information, see Section 3 - Servicing Top-Side Components. Install the new bulb into the housing and rotate it completely clockwise. No shipping fee, No waiting nervously for the postal delivery, you can start doing your repairs right away! Connecting Rod big end side-to-side 0. Rotate adjustment screw 1 counterclockwise until it stops. Keep this manual accessible in the shop area for reference.
Do not under any circumstances substitute tires of a different type or size. Piston Diameter 15 mm 0. If thickness of either brake pad is less than 3. They are specifically written for the do it work as well as the experienced mechanic. Increase the shim pack thickness to increase belt deflection and decrease the shim pack thickness to decrease belt deflection. Valve Stem Runout max 0.
Install the air filter housing, front inner covers, front fenders, and side panels; then install the seat and make sure it locks securely. I am wondering if it is going to cause damage with all of that weight resting on the transmission when I had the 4 wheeler in park. Whatever the case might be, this video will detail what is preventing the transmission to shift, and what you should do to fix the problem. Ignition switch — engine will start. Dirt could enter engine when removing or installing the spark plug. Piston Ring End Gap - Installed 0.
Remove the drive clutch cap screw C left-hand threads and account for two washers and a stepped washer. If so, does it do the same thing in high and low? Care must be taken that all calibrated nuts, cap screws, and bolts are tightened to specifications. This manual is divided into sections. Drive Plate fiber Tab 13. Piston Pin Bore max 20. Turn the adjuster C until approximately 6.
Remove the high tension lead from the spark plug s. Using an impact driver, remove the screws securing the cover and remove the cover. Camshaft Journal Oil max Clearance 0. Cylinder Head Dis- tortion max 0. Always maintain proper tire inflation pressure. Idle the engine several minutes until the engine has reached normal operating temperature.
Camshaft Journal Oil Clearance max 0. Insert the bulb socket assembly into the housing and turn it clockwise to secure. You may find that the problem gets better by changing the oil. During the break-in period or whenever the brake pads are replaced , the hydraulic brake pads must be burnished. Remove the air filter housing cover and air fil- ter. On liquid cooled models, check the coolant level and add properly mixed coolant as necessary.
This manual will assist the service technician in becoming more aware of and efficient with servicing procedures. To adjust linkage, use the following procedure. Either adjust the release mechanism or replace it, whichever is necessary. Valve Stem Outside Diame- ter intake exhaust 4. Install the seat making sure the seat is properly secured. Piston Ring to Groove 1st Clearance max 2nd 0. To check lubricant, use the following proce- dure.
Piston Diameter 15 mm 0. The service technician should become familiar with the operation and construction of each component or system by carefully studying the complete manual. Valve Spring Tension outer 31. Place the shift lever in the R position. Inflate to recommended pressure as necessary.
Tighten the cap screws to specifications. Coupling cracked, damaged, or worn. Disconnect the battery cables; then remove the battery, clean the battery posts and cables, and store in a clean, dry area. Reverse Fork to Groove side clearance 0. Valve Guide Inside Diameter 5. Connecting Rod big end side-to-side 0. Failure to measure the valve clearance accurately could cause valve component damage.
Install the storage compartment; then secure with the reinstallable rivets. Piston Ring to Groove Clearance max 1st 2nd 0. Piston Ring Free End Gap min 1st Ring 2nd Ring 8. Remove the three cap screws securing the spark arrester assembly to the muffler; then loosen and remove the arrester. Drain the oil into a drain pan by removing in turn the drain plug from each. If clearance is not within specifica- tions, loosen jam nut B and rotate the tappet adjuster screw A until the clearance is within specifications.