Clean or replace as nec- essary. Gearshift forks distorted - worn 4. A basic knowledge of mechanics, including the proper use of tools and workshop procedures is necessary in order to carry out maintenance and repair work, satisfactorily. Remove the seat; then remove the left-side engine cover. Oil in the engine overfilled - contaminated 2.
Install the left-side engine cover and seat making sure the seat locks securely in place. Rocker arm - rocker arm shaft worn 4. To change the lubricant, use the following procedure. Valve clearance out of adjustment 2. Install the wiring harness connector. No shipping fee, No waiting nervously for the postal delivery, you can start doing your repairs right away! Align the valve adjuster handle with one of the marks on the valve adjuster dial. Valve timing out of adjustment 4.
Replace clutch plate s 4. Do not idle the engine for excessively long periods of time. Service manual prowler 1000 2004 arctic cat 90 rebuild cylinder head 2012 arctic cat 250 manual download 09 arctic cat 1000 manual how to install 2007 carb repair kit for 450 where is the carburetor located on a arctic cat 2005 year model four wheeler? Using this repair manual is an inexpensive way to keep your vehicle working properly. Install the left-side engine cover and seat making sure the seat locks securely in place. Tighten - replace manifold 8. Spark plug fouled - gap too wide 8. Where usage is not obvious the tool is shown in use.
Replace arms - shafts 5. I will put some pics up as soon as i can. When using ethanol blended gasoline, it is not neces- sary to add a gasoline antifreeze since ethanol will pre- vent the accumulation of moisture in the fuel system. I have a Artic cat 400 4x4 2006 automatic that is driving me nutts. While holding the adjuster dial at the proper clear- ance setting, tighten the jam nut securely with the valve adjuster handle.
Make vertical marks which intersect the horizontal marks on the aiming surface directly in front of the headlights. Install the spark plug; then install the timing inspection plug. If the level is low, the sight glass will appear clear. All information, illustration and specifications contained in this manual are based on the latest product information avaiable at the time of publication approval. Rotate adjustment screw 2 alternately clockwise and counterclockwise to ensure free movement Adjusting Clutch without binding; then lock the jam nut securing adjustment screw 2.
Measure the distance from the floor to the mid-point of each headlight. Before installing the battery, make sure the ignition B. Primary gears worn - rubbing 4. Please visit our to see a complete list of all the useful service manuals we offer. The reverse gear indicator light should be illuminated. If compression is abnormally low, inspect the following items.
Replace - service cylinder 5. Dirt could enter engine when removing or installing the spark plug. This manual will assist the service technician in becoming more aware of and efficient with servicing procedures. Gearshift lever stopper pin worn 1. On liquid-cooled models, fill the cooling system to the bottom of the stand pipe in the radiator neck with properly mixed coolant. There official stance is don't go in water deeper than the foot pegs.
Remove the cap screws securing the V-belt cover noting the location of the different-lengthed cap screws for installing purposes; then using a rubber mallet, gently tap on the cover tabs to loosen the cover. Rectify all problems as soon as possible immediately if safety related. Place the two tappet covers into position making sure the proper cap screws are with the proper cover. Account for a bush- ing and flat washer. Unlike other manuals on the internet my manuals don't need a password to view or print and you can back them up any way you see fit to make sure it's aways there when you need it. Shift shafts rubbing - sticking 3. Valve clearance out of adjustment 2.
The illustrations in this manual are used to highlight the fundamental principles and procedures of basic interventions. Remove the three cap screws securing the spark arrester assembly to the muffler; then loosen and remove the arrester. Adjust each headlight by turning the adjuster knob clockwise to raise the beam or counterclockwise to lower the beam. Piston rings worn excessively 5. The specification, maintenance and other information for the components are included, and diagnostic information has also been added where necessary. It converts the direction of rotation, rotating angle and rotating speed of the sub-gearshift spindle into a voltage change and speed change and then outputs these signals the Electronic Control Unit. Replace - service rings - cylinder 5.
Information on the troubleshooting, servicing specification lists, tightening torque, checking and adjusting, disassembling and assembling and servicing which cover procedures, precautions, factory specifications and allowable limits. Only Arctic Cat approved gaso- line additives should be used. It almost acts like it only has about a third of the throttle and want go any faster and the pump seems to be pumping good, I cut the wiring loom all off and checked every wire on it found one that was bad and fixed but didn't help it had cleared up and started back. Attach the Compression Tester Kit. On carbureted models, drain the carburetor float chamber. Provides step-by-step instructions based on the complete disassembly of the machine.