Connect the thermostatic switch wire and fan motor wire couplers. Remove the frame right cover. Bolt Cam Chain Remove the left crankcase. Be sure to install the gasket into the groove properly. Hold the clutch outer with the universal holder. Disconnect the water hose from the thermostat housing. Remove the four bolts on the left crankcase surface cover.
Also check for the continuity between the wire terminal and each brush. Depress the horn button and check for continuity between the wire terminals. Bolts Upper Hose Connect the upper and lower hoses and secure them with hose bands. Starter Driven Gear Remove the starter idle gear and shaft. After reassembly, check all parts for proper tightening and operation. These manuals are your number one source for repair and service information.
Disconnect the red wire from the fuse terminal and connect an ammeter between the red wire lead and the fuse terminal. Gasket Remove the cylinder gasket and dowel pins. Warm up the engine before taking readings. This will avoid abnormal noise and rise the durability of the motorcycle. Air Cleaner Case Cover Air Cleaner Element Remove the air cleaner element. Install and tighten the cam chain tensioner slipper bolt.
Remove the spring and accelerating pump diaphragm. Impeller Left Hand Threads Remove the water pump impeller. Install the snap ring to secure the inner bearing properly. Torque: 49N-m Engine Mounting Nut Rear Shock Absorber Upper Mount Bolts Tighten the rear shock absorber upper mount bolts. Drive Pulley Collar Insert the drive pulley collar into the movable drive face.
Remove the rear shock absorber upper mount bolt. Disconnect the fan motor wire coupler. Measure the clutch lining thickness. Thermostatic Switch Wire Radiator Remove the two bolts and one nut on the radiator. Torque: 49N-m Engine Mounting Nut Rear Shock Absorber Upper Mount Bolts Tighten the rear shock absorber upper mount bolts. Cylinder Head Cover Turn the A. Each manual provides step-by-step instructions based on the complete disassembly of the machine.
Then, turn on the ignition switch and push the starter button to see if the starter motor operates properly. Apply silicon grease to the piston and oil seal. Remove the frame body cover. Clean carbon deposits from the piston ring grooves. Vacuum Piston Diaphragm Vacuum Piston Remove the needle holder, spring and jet needle from the piston. Remove the two bolts attaching the front cover.
Molding Cover Screws Remove the two nuts and one bolt on the back taillight. Service more frequently when riding in dusty or rainy areas. Movable Driven Face O-ring Remove the oil seal from the movable driven Oil Seal face. Transmission Case Cover Bolts Install and tighten the transmission case cover bolts. Again with the tires … The smell, the sound, the handling. Drive Shaft Bearing Check the left crankcase bearings for excessive play and inspect the oil seal for wear or damage. The oil level shall be at the oil check blowhole.
Countershaft Install the transmission case cover. Hundreds of pages allow you to print 8. Hold the clutch outer with the universal holder. Play Service Limits: Play Axial : 0. Remove the four bolts attaching the bottom cover. Do not force the pilot screw against its seat to avoid seat damage.
Clean carbon deposits from the piston ring grooves. If there is no continuity, check the starter button for continuity and inspect the wire. . Impeller Left Hand Threads Remove the water pump impeller. Apply water to the cap sealing surface before testing. Lubricate the brake caliper cylinder inside wall with brake fluid.
Disconnect the fuel pump inlet, outlet and vacuum tubes. Do not pull too tight n Do not squeeze wires against the weld or its clamp. Install the brushes onto the brush holders. Install the piston rings onto the piston and measure the piston ring-to-groove clearance. Nuts Blot Screws Remove the left and right sides screws on the frame body cover. Kymco Scooter Repair Manual Grand Dink 250 Service Online can be very useful guide, and kymco scooter repair manual grand dink 250 service online play an important role in your products.